"Cutting-Edge"

You can't criticize our patriotic defense contractors, because that's no different than criticizing the troops, really.

It was the summer of 2024, and the cutting-edge robots inside General Dynamics’ sweltering artillery factory near Dallas were catching fire with startling regularity, according to four former workers there. This wasn’t ideal, as the plant was supposed to be churning out urgently needed artillery shells for Ukraine. The robots, giant metal arms with clamps for hands, would end up drenched in oil, which would then — no surprise — combust as they moved steel blocks heated to 1,800 degrees into and out of a machine that periodically erupted columns of fire. One blaze that summer melted a robot’s cables, putting it out of commission for a week.

Only weeks earlier, defense officials and executives had touted the factory’s innovative new machinery, imported from Turkey, at a gala opening ceremony. But employees were already used to spectacular mishaps, fiery and otherwise. “After the second, third, fourth time, it just became almost normal,” one former worker said. “It got to the point where I was not surprised by anything that happened there.”

Instead of producing shells in an efficient and streamlined fashion, the pricey machines kept failing in bizarre ways. The robot arms would swing out of control, smashing into carefully calibrated equipment, and sometimes they would unexpectedly drop hunks of steel 5 feet down to the floor. The factory’s signature device, meant to precisely stretch the steel for the artillery shells, instead often cracked it beyond repair. Then there were the giant press machines, which required regular pounding with a sledgehammer to function properly but still botched the shaping of nearly every shell. “We really didn’t have any standardized practice,” said Quantel White, a former employee. “It was just a bunch of guys taking turns going at the machine with a sledgehammer every night.” To workers, even the factory buildings themselves came to feel doomed, with acrid smoke hanging in 100-degree heat over foundations seemingly sinking into the earth.

I recently saw a mention of a new plant that never produced any shells. Now I know why!